Latex making


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Early in the development of the seedling, latex cells differentiate, and as the plant grows these latex cells grow into a branching system extending throughout makjng plant. In many euphorbsthe entire structure is made from a single cell — this type of system is Latex making as a non-articulated laticifer, to distinguish it from the multi-cellular structures discussed above. In the mature plant, the entire laticiferous system is descended from a single cell or group of cells present in the embryo. The laticiferous system is present in all parts of the mature plant, including roots, stems, leavesand Latex making the fruits.

It is particularly noticeable in the cortical tissues. Latex is usually exuded as a white liquid, naking is some cases it can be clear, yellow or red, as in Cannabaceae. It is also found in conifers and pteridophytes. Makinh suggests it is the product of convergent evolution and has been selected for on many separate occasions. The idea makinf first proposed in by Joseph F. James, who noted that latex carries with it maming the same time such disagreeable properties that it becomes maming better protection to the plant from enemies than all the thorns, prickles, or hairs that could be provided.

In this plant, so copious and so distasteful has the sap become that it serves a most important purpose in its economy. These toxins include ones that are also toxic to the plant and consist of a diverse range of chemicals that are either poisonous or " antinutritive ". Natural rubber is the most important product obtained from latex; more than 12, plant species yield latex containing rubber, though in the vast majority of those species the rubber is not suitable for commercial use. Latex from the chicle and jelutong trees is used in chewing gum. Each monomer unit has a molecular size comparable with that of a simple substance such as sugar.

Other special chemicals are used as preservatives or stimulants during the harvesting process. Both synthetic and natural rubber production require the use of vulcanizing chemicals, primarily sulfur. Fillers such as carbon black are also added to provide extra strength and stiffness. Oil is often used to help processing and reduce cost. The Manufacturing Process Growing and processing natural rubber is one of the most complex agricultural industries and requires several years. It combines botany, chemistry, and sophisticated machinery with dexterous skills of the people who harvest the trees. Contrast this with synthetic rubber production, which involves chemical reactions and sophisticated chemical processing machinery that is automatically controlled by computers.

The production of natural latex is described below. Planting 1 Seeds from high-grade trees are planted and allowed to grow for about 12 to 18 months in the nursery before a new bud is grafted to the seedling. After bud grafting, the year-old seedling tree is cut back and is ready for transplanting. The bud sprouts shortly after transplanting, resulting in a new tree with better properties. Approximately trees are planted per acre per hawhich are cultivated and cared for until they are ready for tapping in about six to seven years. Tapping 2 To harvest latex, a worker shaves off a slanted strip of bark halfway around the tree and about one third in 0. Precise skill is required for if the tree is cut too deeply, the tree will be irreparably damaged.

If the cut is too shallow, the maximum amount of latex will not flow.

Making Latex

The latex then bleeds out of the severed vessels, flows down along the cut until it reaches a spout, and finally drops into a collection cup that will later be drained. When the last scar created by the cuts is about 1 ft 0. Each tapping takes about three hours and produces less than a cup of latex. Next, the tapper makes a new cut. The latex first flows rapidly, then declines to a steady rate for a few hours, after which it slows again.

By maklng next day, the flow has nearly stopped as the severed vessel becomes plugged by coagulated latex. Both the liquid and coagulated latex is sent to factories for processing. Puncture tapping, in which the bark is quickly pierced with sharp needles, is another method that can improve productivity, Lahex it enables the same makig to tap more trees per mwking. This is achieved either by spinning the makong out of the latex through centrifugal force, by evaporation, or by a Layex known as creaming. In this method, a chemical agent is added to the latex that causes the Latfx particles to swell and rise to the liquid's surface. The concentrate is shipped in liquid form to factories, where it is used for coatings, adhesives, and other applications.

Producing dry stock 8 Other rubber and field latex is coagulated with acid. A giant extrusion dryer that can produce up to 4, lbs 1, kg per hour removes the water, creating a crumb-like material. The dried rubber is then compacted into bales and crated for shipment. Forming sheets 9 Ribbed smoked sheets are made by first diluting the latex and adding acid. The acid makes rubber particles bunch together above the watery serum in which they are suspended. After several hours, roughly one pound 0. The final set of rollers leaves a ribbed pattern on the sheets that increases the surface area and hastens drying. The sheets are dried for up to a week in smoke houses before being packed and shipped.

Producing other products 11 To make rubber products, the mix is shaped by placing it in a heated mold, which helps shape and vulcanize the material. For more complex products, such as tires, a number of components are made, some with fiber or steel-cord reinforcement, which are then joined together. Surgical gloves are made by dipping a ceramic form into latex, withdrawing the form, and then drying the latex shape. Quality Control A number of quality checks are made after the latex is harvested.

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After tapping, the latex is checked for purity and other properties. After each step of the production process, technicians check physical properties and chemical composition, using a variety of analytical equipment. The Future Latex making production of natural rubber has failed to meet the growing demand for rubber, and hence, today two-thirds of the world's rubber is synthetic. However, developments, such as the invention of epoxidized natural rubber which is produced by chemically treating natural rubber, may reverse this trend. The synthetic rubber industry is also continuing to make processes more efficient, less costly, and less polluting, as well as developing new additives, compounds, and applications.

Though there are as many as 2, other plants that produce rubber, it is not made fast enough to be profitable.


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